CE Certification SinaEkato 10L V-shaped spear vacuum bottom homogenizing emulsifier Manufacturers, Suppliers

The product is mainly applied in such indust tries as daily chemical care products, biopharmaceutical industry, food industry, p aint and ink, nanometer materials, petrochemical industry, printing and dyeing auxiliaries, pulp & paper, pesticide, fertilizer, plastic & rubber, electrics and elec;tronics, fine chemical industry, etc. The emulsifying effect is more prominent for mat terials of high base viscosity and high solid content.

Product Description

1
The vacuum emulsifiers include many varieties. The homogenizing systems include top homogenization, bottom homogenization, internal and external circulating homogenization. The mixing systems include single-way mixing, double-way mixing and helical ribbon mixing. The lifting systems include single-cylinder lifting and double-cylinder lifting. Various high quality products can be customized according to customer requirements.
2
The triple mixing adopts the imported frequency converter for speed adjustment, which can meet different technological demands.
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The homogenizing structure made through German technology adopts the imported double-end mechanical seal effect. The maximum emulsifying rotation speed can reach 4,200 rpm and the highest shearing fineness can reach 0.2-5μm.
4
The vacuum defoaming can make the materials meet the requirement of being aseptic. The vacuum material sucking is adopted, and especially for the powder materials, vacuum sucking can avoid dust.
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The emulsifying pot lid can adopt lifting system, easy to clean and the cleaning effect is more obvious; the emulsifying pot can adopt tilt discharge.
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The pot body is welded by imported three-layer stainless steel plate. The tank body and the pipes adopt mirror polishing, which fully conforms to GMP requirements.
7
According to technological requirements, the tank body can heat or cool the materials. The heating modes mainly include steam heating or electric heating. To ensure stable control, the electric appliances adopt imported configurations to meet international standards.
Vacuum Emulsifier Detail Vacuum Emulsifier Detail

Professional Installation & Service:

1. With many years of experience in domestic and international installation, the company has successively undertaken the integral installation of hundreds of large-sized projects.

2. We provide internationally top-ranking professional project installation experience and management experience.

3. After-sales service personnel have practical experience in equipment use and maintenance and receive systemic trainings.

4. We provide customers with machinery & equipment, cosmetic raw materials, packing materials, technical consultation and other services.

Service Experience Service Experience

Under the support of German design center and national light industry and daily chemicals research institute, and regarding senior engineers and experts as the technological core, we are a professional manufacturer of various types of cosmetic machinery and equipment. The products are applied in industries such as cosmetics, medicine, food, chemical industry, electronics, etc., serving many nationally and internationally famous enterprises such as Guangzhou Houdy Group, Bawang Group, Shenzhen Lanting Technology Co., Ltd., Liangmianzhen Group, Zhongshan Perfect, Zhongshan Jiali, Guangdong Yanor, Guangdong Lafang, Beijing Dabao, Japan Shiseido, Korea Charmzone, France Shiting, USA JB, etc.

Equipment Showcase Equipment Showcase Equipment Showcase Equipment Showcase Equipment Showcase Equipment Showcase

Focus on quality other than quantity - Certifications

Certification Certification Certification Certification Certification

80% of the main parts of our products are provided by world’s famous suppliers. During long-term cooperation and exchange with them, we have accumulated much valuable experience, so that we can provide customers with high quality products and more effective guarantees.

  • ✓ The delivery date is only 30~60 days
  • ✓ Customized plan according to requirements
  • ✓ Support video inspection factory
  • ✓ Equipment warranty for two years
  • ✓ Provide equipment operation video
  • ✓ Support video inspect the finished product
Finished Product Finished Product Finished Product

Performances and Features

➤ High speed rotor endows the material with high centrifugal speed and great centrifugal force. When slowing down instantaneously, the material suffers the associative action of cavitation, detonation, shearing and grinding. Meanwhile, the material is imbibed from upside of the homogenizer and erupted from the sideward plug hole. By the combined action of the stirrer along the vessel wall, granule spreads homogeneously and uniformly and the degree of uniformity shall come up to more than 99%.

➤ Very small aperture between stator and rotor shall assure the effect of grinding, shearing, mixing and emulsifying of the material and avoid colliding and friction during the rotor rotates with high speed.

Machine Structure

The Vacuum emulsifier is professionally designed according to the cream/paste manufacturing process, introducing advanced technology from Europe/America. The machine composed of two pre-mixing pots, vacuum emulsifying pot, vacuum pump, hydraulic system, discharge system, electric control system and working platform etc. The machine is easy operation, stable performance, perfect homogenizing performance, high work efficiency, easy for cleaning, reasonable structure, occupy small space, and highly-automatized.

Main Pot System

The main pot mixing system adopts two-way wall scraping screw belt mixing, and the stirring motor adopts German Siemens motor to provide efficient mixing and ensure that the ingredients in the main pot are thoroughly mixed. The Mixer pot is made of three-layer stainless steel welding, the inner layer in direct contact with the material is made of imported SUS316L stainless steel, the middle jacket layer and the external thermal insulation layer are made of 304 stainless steel, and the tank body and pipeline are mirror-polished or matte, which fully meets the GMP requirements.

Cover Element

Cover Detail Cover Detail

For material of super high viscosity (above 50,000 C.P.S), the high viscosity vacuum emulsifying homogenizer is highly recommended. Raw materials can be directly sucked into the groove by the machine. The machine is equipped with vacuum, hydraulic pressure, heating, cooling and other functions. Emulsifying, blending and dispersion can be completed within a short period of time. Slow speed blade type blending and high speed homogenizing systems are provided with frequency conversion control. Users can select push button control or PLC touch screen system. Parts that contact materials are made of stainless steel SS316L. The whole equipment conforms to GMP standard. Blending is carried out under vacuum to effectively ensure the emulsifying effect. The machine equipped with CIP, which can facilitate user's own CIP system to clean the machine.

Production Line Production Line Production Line Production Line Production Line Production Line

RO Treatment Water System | Auto Washing Bottle machine | Bottle drying machine

Sterile storage tank | Auto Liquid filling machines | Auto labeling machine

Model Capacity Homogenizer (KW) Homogenizer (r/min) Stir Motor (KW) Stir Motor (r/min) Steam Heat (KW) Electric Heat (KW) Vacuum (Mpa)
SME-DE5 5L 0.37 3000 0.18 63 2 5 -0.09
SME-DE50 50L 3 3000 1.1 63 9 18 -0.09
SME-DE100 100L 4 3000 1.5 63 13 32 -0.09
SME-DE500 500L 11 3000 4 63 24 63 -0.08
SME-DE1000 1000L 15 3000 5.5 63 30 90 -0.08
SME-DE2000 2000L 15 3000 7.5 63 40 _ -0.08
Factory Trial Factory Trial

The customer is experimenting with face cream in the factory

Components Components Components Components Components Components
Final Overview
Frequently Asked Questions
Q1: What materials are used in the construction of your vacuum emulsifiers? A: The machines are constructed using high-quality three-layer stainless steel. The inner layer, which contacts the material, is made of imported SUS316L stainless steel, while the jacket and external insulation layers are made of SUS304.
Q2: Can these machines handle high-viscosity products? A: Yes, our equipment is highly recommended for materials with super high viscosity, specifically those above 50,000 C.P.S. We offer specialized high-viscosity vacuum emulsifying systems for these needs.
Q3: What are the primary benefits of the vacuum system? A: The vacuum system allows for vacuum defoaming, ensuring the final material is aseptic and air-bubble free. It also enables vacuum material sucking, which is particularly useful for avoiding dust when handling powder materials.
Q4: Is the equipment compliant with international standards? A: Absolutely. Our design follows German technology, uses imported configurations for electric appliances (like Siemens motors), and the entire manufacturing process fully conforms to GMP requirements.
Q5: What after-sales support do you provide? A: We provide a two-year equipment warranty, equipment operation videos, systemic training for maintenance personnel, and support for video inspections of finished products.
Q6: How long is the typical delivery period for customized equipment? A: The typical delivery date ranges from 30 to 60 days, depending on the specific customization requirements of the project.

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