Custom Fully automatic six-head filling and capping machine production line Manufacturer, Supplier

This tracking type filling machine is a servo motor cleaner filling production line, which can be used to fill various viscous liquids into bottles and cans, ranging from water and thin liquids to heavy cream. It is suitable for cosmetics, food, pharmaceuticals, petroleum and special industries. From water, diluents to heavy cream, it is an ideal filling machine for cosmetics, food, pharmaceuticals, petroleum and special industries, featuring fast filling speed, high filling accuracy and wide application range.

Product Description

Piston Filling System Overview
The piston fillers are designed to dispense products of different viscosity. The components that come in contact with product are made of 316 stainless steel which is sourced from Sweden and processed by CNC machines to ensure a surface roughness lower than 0.8. Main pneumatic components are from Airtac, Taiwan. PLC & Touch screen is from Siemens.
Technical Parameters
No. Description Specifications
1 Filling heads 2, 4, 6, 8, 10, 12 heads (Accept customized)
2 Filling range 5-60ML; 10-120ML; 25-250ML; 50-500ML; 100-1000ML
3 Bottle height range 50-200MM
4 Bottle diameter range 40-110MM
5 Filling Accuracy ±1%
6 Filling Speed 40-80 bottles/min
7 Power/Air Pressure 220V 2KW / 0.6Mpa (4-6KG)
8 Control System Siemens PLC & Touch Screen
9 Dimensions 5000*1300*1950mm
Contact material part: Stainless Steel 316L; Other parts: Stainless Steel 304.
Typical Applications
Cream Lotion Hand Sanitizer Shampoo Body Wash Mouth Wash
Performance & Structural Features
Equipped with a bottle mouth localizer suitable for irregular shapes.
"No drip" filling nozzle prevents dripping and stringing.
Intelligent "No bottle, no fill" and malfunction auto-scan system.
Quick-clamp connections for easy disassembly and cleaning.
Compact and reasonable configuration with high-end aesthetics.
Anti-drip mouth can be adjusted for high-foam products.
Material feeding control box ensures consistent filling accuracy.
Rapid adjustment of filling volume with digital counter display.
PLC programming with user-friendly touch interface.
Independent filling heads allow maintenance without stopping production.
Detailed Machine Components
Main Configuration List
Component Name Original Brand
PLC & Touch ScreenSIEMENS
Servo motor (Filling)MITSUBISHI
Conveyor belt motorJSCC
Electrical Parts (Contractor, Switch)Schneider
ConverterMITSUBISHI
Pneumatic Cylinders & ValvesAirTAC
Detection PhotoelectricOMRON
Auxiliary Equipment

Feeding & Collection Table

Available Modules: Labeling Machine, Full-auto Capping Screw Machine, CE Certified Systems.

Frequently Asked Questions
What types of products are suitable for this piston filler?
It is designed for products of various viscosities, including lubricating oils, skin care products, shampoos, conditioners, sauces, and oral liquids.
What materials are used in the machine construction?
All contact parts are made of high-grade 316L stainless steel sourced from Sweden, ensuring high hygiene standards and durability.
Can the machine handle different bottle shapes?
Yes, the machine is equipped with a bottle mouth localizer that makes it suitable for various shapes, including irregular bottles.
How accurate is the filling process?
The machine offers high precision with a filling accuracy of ±1%, controlled via a Siemens PLC and Mitsubishi servo motors.
Is the machine easy to clean for product changeovers?
Yes, the parts are connected with quick-release clamps, making the machine very easy and fast to disassemble, clean, and reassemble.
Does the machine have a safety alarm system?
Yes, it features a security alarm for abnormal liquid levels, a "no bottle no fill" function, and an automatic malfunction self-diagnosis display.

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